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In warehousing and logistics equipment selection, the specifications and dimensions of an Electric Pallet Truck are among the most fundamental and important considerations. Dimensional parameters not only determine whether equipment can operate smoothly in existing warehouse aisles but also directly affect storage density, operational efficiency, and safety.
This article provides a systematic analysis of key specifications and dimensions for 2-ton electric pallet trucks across five dimensions: overall dimensions, fork specifications, turning radius, ground clearance, and weight parameters – helping you precisely match your warehouse operating conditions.
Overall dimensions determine the equipment‘s “footprint“ in the warehouse and its maneuverability. Below are typical overall dimension ranges for 2-ton electric pallet trucks:
Parameter | Typical Range | Description |
|---|---|---|
Overall Length (with forks) | 1600-2000mm | Includes fork length, affects turning aisle width |
Overall Width | 680-850mm | Directly affects aisle maneuverability |
Overall Height (handle upright) | 1100-1450mm | Affects operator comfort, matches operator height |
Overall Height (handle folded) | 700-900mm | Affects storage and transport space requirements |
Minimum Ground Clearance | 30-50mm | Affects maneuverability; too low may cause scraping |
Take Diding Lift‘s 2T Stand On Pallet Truck Off Road CBDE as an example. Its compact body design maintains a width of within 750mm while delivering 2-ton load capacity, providing excellent maneuverability in narrow aisles. Its solid structural design with high stability ensures sufficient structural strength remains intact despite the compact dimensions.
Forks are the core components that directly contact pallets. Their specifications directly affect pallet compatibility and handling stability.
Parameter | Typical Range | Description |
|---|---|---|
Fork Length | 1000-1500mm | 1150mm is industry standard, fits standard EUR pallets |
Fork Width (single fork) | 150-180mm | Affects smoothness of pallet insertion |
Fork Outer Width | 540-685mm | 540mm fits standard EUR pallets; 685mm is wide-fork version |
Fork Thickness | 50-65mm | Greater thickness provides higher load capacity |
Minimum Fork Height | 80-95mm | Lower is easier to insert into pallets; standard pallet bottom height ~100mm |
Maximum Fork Height | 195-210mm | Maximum height after lifting, affects stacking operations |
Selection Recommendations:
Standard EUR pallets (1200×800mm) : Choose fork length ≥1150mm, fork outer width 540mm
Non-standard pallets or special cargo: Choose customizable fork length and width
The CBDE supports customizable fork length and width, allowing adaptation to actual pallet dimensions and aisle widths to meet diverse requirements such as non-standard pallets and special cargo.
Turning radius is the core parameter determining warehouse aisle width requirements and directly affects warehouse space utilization.
Parameter | Typical Range | Suitable Aisle Width |
|---|---|---|
Turning Radius | 1400-1800mm | Smaller turning radius means narrower aisles required |
Rule of Thumb:
Minimum Aisle Width ≈ Turning Radius + Fork Length + Safety Margin (approx. 200-300mm)
Take the CBDE as an example. Its turning radius is only approximately 1500mm. With standard 1150mm forks, it can operate flexibly in aisles approximately 2.3-2.5 meters wide, increasing warehouse space utilization by more than 20% – making it an ideal choice for narrow-aisle warehouses.
Ground clearance affects equipment maneuverability on ramps, thresholds, and uneven surfaces.
Parameter | Typical Range | Suitable Scenario |
|---|---|---|
Minimum Ground Clearance | 30-50mm | Indoor smooth floors |
Increased Ground Clearance | 50-80mm | Outdoor or warehouses with ramps and thresholds |
Selection Recommendations:
Indoor smooth floors: 30-40mm ground clearance is sufficient
Outdoor or with ramps/thresholds: Recommended ≥50mm ground clearance
The CBDE, with its off-road tires and reinforced chassis configuration, effectively improves ground clearance and maneuverability for outdoor applications.
Weight parameters affect equipment maneuverability, floor loading requirements, and transport costs.
Parameter | Typical Range | Description |
|---|---|---|
Self Weight (with battery) | 550-850kg | Lead-acid batteries heavier; lithium batteries lighter |
Axle Load (full load) | Front/rear axle distribution | Affects floor loading pressure |
Ground Pressure (full load) | Approx. 5-8 kg/cm² | Affects floor loading requirements |
Selection Recommendations:
Lead-acid battery versions have higher self-weight, suitable for low-frequency operations
Lithium battery versions are lighter, suitable for high-frequency operations and multi-floor warehouses (limited floor load capacity)
Parameter | CBDE Typical Value | Industry Typical Range |
|---|---|---|
Overall Length (with forks) | ~1700mm | 1600-2000mm |
Overall Width | ~750mm | 680-850mm |
Overall Height (handle upright) | ~1350mm | 1100-1450mm |
Turning Radius | ~1500mm | 1400-1800mm |
Fork Length | 1150mm (customizable) | 1000-1500mm |
Fork Outer Width | 540mm (customizable) | 540-685mm |
Minimum Ground Clearance | ~35mm | 30-50mm |
Self Weight (with lithium battery) | ~620kg | 550-850kg |
When selecting a 2-ton electric pallet truck, overall dimensions, fork specifications, turning radius, ground clearance, and weight parameters are the five core consideration dimensions.
Selection Key Point | Core Recommendation |
|---|---|
Aisle Width | Calculate minimum aisle width based on turning radius + fork length + safety margin |
Pallet Compatibility | Standard pallets = standard forks; non-standard pallets = custom forks |
Operating Environment | Indoor = standard ground clearance; outdoor = increased ground clearance |
Load Requirement | 2-ton rated load with 20% margin recommended |
For more detailed specifications or customization solutions, please contact Diding Lift. This professional manufacturer has over 12 years of industry experience (12+ Years‘ Experience) and a 65,000 m² factory (65,000 m² Factory & Workshop) . All products comply with European EN standards and ISO, CE, and EU certifications (Europe EN Standard & ISO, CE, EU Certificates) , and support ODM/OEM customization including non-standard configurations such as fork length and width.
Need specification assessment, customization solutions, or equipment pricing? Send an email to sales@didinglift.com – our professional team will provide one-on-one support within 24 hours.
Toyota Material Handling. (2025). Electric Pallet Truck Specifications and Dimensions Guide. Toyota Material Handling.
Jungheinrich. (2025). Pallet Truck Dimensions and Aisle Width Calculator. Jungheinrich.
EP Equipment. (2025). 2-Ton Electric Pallet Truck Technical Data Sheet. EP Equipment.
European Pallet Association (EPAL). (2025). EPAL Pallet Dimensions and Fork Compatibility Standards. EPAL.