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2 Ton Electric Pallet Stacker: Load Capacity and Lift Height Chart

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When selecting an Electric Pallet Stacker, the relationship between load capacity and lift height is one of the most easily misinterpreted parameter sets. Many buyers assume that a "2-ton stacker" can handle 2 tons at any height—but in reality, rated capacity only holds at low heights, and residual capacity progressively decreases as lift height increases. Taking Diding Lift's 2T Electric Walkie Pallet Stacker CDDA as an example, its 2000kg rated capacity drops to 1100kg at a lift height of 3500mm. This guide uses this product as a reference to systematically present the load capacity and lift height relationship for 2-ton electric pallet stackers.

Common electric pallet stacker.png

1. Rated Capacity vs. Residual Capacity

Before interpreting the load capacity and lift height chart, it is essential to distinguish two core concepts.

Rated Capacity is the maximum load the equipment can safely lift at a standard load centre distance (typically 500mm) with the forks approximately 200mm above ground. This is the nominal value on the specification sheet and the baseline reference for selection.

Residual Capacity is the maximum load the equipment can actually safely lift at a specific lift height. This value decreases as lift height increases and is the true basis for high-level stacking scenarios.

Core Principle: Residual capacity is always less than or equal to rated capacity. The CDDA's rated capacity is 2000kg, but at 3500mm height, residual capacity is only 1100kg—meaning if you need to stack 1800kg at 3.5 meters, this model is not suitable.

2. CDDA Load Capacity & Lift Height Chart

The following table shows the load capacity corresponding to different lift heights for Diding Lift's 2T Electric Walkie Pallet Stacker CDDA (load centre 500mm):

Lift Height

Residual Capacity (Approx.)

Capacity Reduction

Applicable Scenarios

Ground (0mm)

2000kg

0%

Horizontal transport, ground clearance

1600mm (Simplex max)

2000kg

0%

Low-level racking

2000mm

Approx. 1800kg

Approx. 10%

Low-to-mid level racking

2500mm (Duplex mid)

Approx. 1500kg

Approx. 25%

Mid-level racking

3000mm

Approx. 1300kg

Approx. 35%

Mid-high level racking

3500mm (Duplex max)

Approx. 1100kg

Approx. 45%

High-level racking

Data based on CDDA20 product specifications and publicly available load curves. Actual values may vary slightly by mast configuration and battery condition.

Key Takeaways:

  • Below 1600mm: Residual capacity equals rated capacity at 2000kg—full-load operation is safe in this range.

  • 2000-3000mm: Residual capacity progressively decreases, from approximately 1800kg at 2000mm to 1300kg at 3000mm. Verify against actual cargo weight in this range.

  • 3500mm: Residual capacity drops to 1100kg—nearly half the rated capacity. If cargo weight exceeds 1100kg and needs to be stacked at 3.5 meters, the CDDA cannot handle it.

3. Load Centre Distance Correction

The above chart assumes a 500mm load centre distance (standard EUR pallet 1200×1000mm). If your pallet specifications or cargo centre of gravity differ, actual load capacity requires correction.

Load Centre Distance

Effect on Load Capacity

Typical Scenario

400mm

Capacity higher than rated

Short pallets, rear-biased cargo

500mm (Standard)

Capacity equals rated

Standard EUR pallets

600mm

Capacity lower than rated

Long pallets, forward-biased cargo

700mm+

Capacity significantly reduced

Extra-long or non-standard cargo

Correction Logic: For every 100mm increase in load centre distance, load capacity decreases by approximately 10%-15%. If your load centre distance is 600mm, the CDDA's residual capacity at 3500mm may drop to approximately 950-1000kg. Always request the load capacity curve corresponding to your actual load centre distance from the supplier.

Load Capacity vs Load Centre Distance.jpg

4. Lift Height and Capacity by Mast Configuration

The CDDA offers simplex and duplex mast configurations, with different lift heights and residual capacity at height.

Mast Type

Max Lift Height

Mast Lowered Height

Residual Capacity at 3500mm

Applicable Scenarios

Simplex Mast

1600mm

1580mm

Not applicable

Low-level racking, container loading

Duplex Mast (Standard)

2500mm

1830mm

Not applicable

Mid-level racking, best value

Duplex Mast (High)

3000mm

1980mm

Not applicable

High-level racking

Duplex Mast (Max)

3500mm

2330mm

Approx. 1100kg

Maximum rack height requirements

Selection Tips:

  • For rack heights ≤1600mm, simplex mast is sufficient with the strongest load capacity (2000kg throughout).

  • For rack heights of 2000-3000mm, duplex standard or high configurations cover the range, with residual capacity of 1300-1800kg at height.

  • For rack heights reaching 3500mm, choose the duplex max configuration and verify that residual capacity at height covers your cargo weight.

5. Load Capacity Comparison with Same-Tonnage Models

To more clearly assess the CDDA's load performance, it is compared below with three representative same-tonnage models:

Parameter

CDDA20

Rebot CDD20

KION Baoli ES16

Longgong CPD20

Rated Capacity

2000kg

2000kg

1600kg

2000kg

Load Centre

500mm

500mm

600mm

500mm

Max Lift Height

3500mm

5500mm (optional)

4500mm

6000mm

Residual at 3500mm

Approx. 1100kg

Approx. 1200kg (est.)

Approx. 1000kg (est.)

Approx. 1300kg (est.)

Operation Mode

Walkie

Stand-on

Walkie/Stand-on

Stand-on

Comparison Summary: The CDDA's residual capacity at 3500mm is approximately 1100kg, within the reasonable range for its class. Stand-on models (e.g., Longgong CPD20) offer slightly better high-level stability due to heavier chassis and wider stance, but their turning radius and overall width are also larger, requiring wider aisles. The CDDA's advantage lies in the balance between narrow-aisle adaptability and mid-to-low-level load capacity.

6. Selection Checklist

Before making your final decision, verify the following:

Check Item

Key Questions

Judgment Criteria

Tallest Rack Level

Height of the highest pick level?

Determines required lift height plus 100-200mm margin

Cargo Weight at Height

Weight of cargo to be stacked at the highest level?

Check the load capacity chart to confirm residual capacity covers it

Load Centre Distance

Pallet specifications and cargo centre of gravity?

If over 500mm, request corresponding load capacity curve

Aisle Width

Narrowest warehouse aisle?

Compare against equipment Ast value (CDDA: 2377mm), reserve safety margin

Shift Pattern

Single or multi-shift?

Determines battery type (gel or lithium upgrade)

7. Conclusion and Action Recommendations

The load capacity of a 2-ton Electric Pallet Stacker is not a fixed value—it is a dynamic range that varies with lift height. Taking Diding Lift's CDDA as an example, its rated capacity of 2000kg only holds below 1600mm, dropping to 1100kg at 3500mm. The core of selection is first confirming the maximum stacking height and corresponding cargo weight, then checking the load capacity and lift height chart, and finally selecting the matching model.

Choosing a reliable manufacturer is equally critical. Diding Lift has 12 years of experience and a 65,000 m² factory & workshop, with products holding Europe EN & ISO, CE, EU Certificates, and supports ODM/OEM cooperation & customization. Its 2T Electric Walkie Pallet Stacker CDDA, featuring a 2000kg rated capacity, 3500mm maximum lift height, 1494mm turning radius, and AC motor system, provides a mature load solution for indoor narrow-aisle mid-to-low-level stacking scenarios.

Panorama of Diding Lift Company.png

For detailed load capacity curves and selection recommendations tailored to your pallet specifications, please send an email to sales@didinglift.com, and our professional team will provide one-on-one support.

References:

  1. Jigongwang. Three-stage mast 2-ton electric pallet stacker product specifications. Load centre 400-600mm, turning radius 1525mm.

  2. Made-in-China. 2ton Full Electric Stacker Walkie Electric Pallet Forklifts CDDA20. Diding CDDA20 specifications.

  3. Tailifu. Electric Pallet Stacker T-CTD Series specification sheet. Load centre 600mm.

  4. Longgong. CPD05/07-E1C-E series counterbalance stacker product specifications. Load centre 400mm.

  5. Made-in-China. 2t 3.5m Double Doorframe Electric Stacker CDDA-20 specifications.

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